Realize a circular economy through chemical recycling
We are engaged in research and development of Waste Plastic-to-Oil Conversion Plant, conducting chemical recycling through our unique method to convert non-recyclable waste plastics (not suitable for material recycling) into oil. The resulting ‘waste plastic pyrolysis oil’ can be used as a raw material for petrochemical products, contributing to the realization of a circular economy.
Waste Plastic-to-Oil Conversion Plant
About Our Waste Plastic-to-Oil Conversion Plant
- Our in-house patented technology allows for the production of waste plastic pyrolysis oil that does not solidify at low temperatures.
- By employing a simple manufacturing process and reusing waste heat and off-gases, we can reduce running costs.
- The automatic removal of residual material from the reactor at high temperatures enables the maintenance of high operational efficiency.
- Since no catalysts are used, our system does not generate additional waste from the operation.
| Features | Detailes | |
|---|---|---|
| Waste Plastic-to-Oil Conversion Plant | Suitable Materials | PE(Low density, Linear low density, High density, Ultra high molecular weight, Cross-linked), PP, PS |
| Acceptable raw materials | EVA, EVOH, nitrogen-containing materials, and sulfur-containing materials. | |
| Unsuitable Materials | PVC(Can be mixed up to 10%), PET | |
| Capacity | 20t / day | |
| waste plastic pyrolysis oil | Property | Light oil, medium oil, heavy oil. |
| Use | ・Circular raw materials ・Internal combustion engine fuel | |
| Off-gas | Property | Combustible gas such as methane, ethane, propane and butane. |
| Use | Oil conversion plant fuel | |
R&D
We engage in the wide range of research in order to explore the possibility of Waste Plastic-to-Oil Conversion Plant.
・Oil conversion test of waste plastics.
・Analysis of craked oil.
・Research and development of Waste Plastic-to-Oil Conversion Plant.
Projects
Okayama chemical recycling factory
| Manufacturer | RECYCLE ENERGY CO., LTD.(CFP Group) |
|---|---|
| Facility Specification | Chemical recycling (Waste Plastic to Oil Pyrolysis Conversion System) |
| Capacity | 9,000ton/year（30ton/day） |
| Suitable raw materials | PE,PP,PS(some others) |
| Start of operation | 2023 |
Johor, Malaysia
| Project | HHI Waste to Energy Project |
|---|---|
| Facility | Waste Plastic-to-Oil Conversion Plant |
| Pre-treatment | Extruder |
| Capacity | 4,000kg / day |
| Generator | 500kW(under planning) |
| Location | Johor, Malaysia |
| Usage of the waste plastic pyrolysis oil | Generator fuel, Oil conversion plant fuel, Forklift fuel |
| Usage of the off-gas | Oil conversion plant fuel |
CFP RANZAN Factory(Old)
| Facility | Waste Plastic-to-Oil Conversion(Old) and Power generation Plant |
|---|---|
| Capacity | 4,000kg / day |
| Generator | 2 units of 535kW diesel power generator |
| Waste plastics | Mainly dirty film plastic(PE/PP/PS) from food factory |
| Usage of the waste plastic pyrolysis oil | Generator fuel, Oil conversion plant fuel |
| Usage of off-gas | Oil conversion plant fuel |
Cape Town, South Africa. Waste Plastic-to-Oil Conversion Plant.
| Project | Funded by JICA (Japan International Cooperation Agency) Project period:March 2014 to Sep. 2016 |
|---|---|
| Facility | Waste Plastic-to-Oil Conversion and Power generation Plant |
| Pre-treatment | Washer, Crusher, Extruder |
| Capacity | 500kg/day pilot plant |
| Generator | 150kVA diesel power generator |
| Location | Cape Town, Republic of South Africa The Kraaifontein Waste management facility |
Small scale Waste Plastic-to-Oil Conversion Facility
| Facility | Waste Plastic-to-Oil Conversion Facility |
|---|---|
| Capacity | 100kg/day |
| Usage of the waste plastic pyrolysis oil | Generator fuel |
| Other | Batch-type, Test facility |